lessons learned from an incident where a chief engineer sustained a head laceration injury in the engine room. 

What happened?

A Chief Engineer sustained a head laceration injury after accidentally striking his head on the sharp edge of a lighting protection grille rod installed at a height of 168 cm in the engine room. 

Why did it happen?

  • The head-room was low, and the lighting protection grille was lower still at 168 cm above deck, posing a physical hazard at head level.
  • The “protective” grille was itself harmful, with sharp, unprotected rod ends which created a risk of laceration or impact injury.
  • No adequate PPE (safety helmet) was worn at the time of the impact, increasing injury severity.
  • This obvious hazard was overlooked during installation and routine checks following installation.

Lessons learned

  • Consider a hazard hunt to identify all snagging points (risk to head/body)
  1. Could there be some you hadn’t thought of, or that were missed the first time around?
  2. Reassess familiar spaces, not just obvious major equipment areas. What about the mess, the corridor in the accommodation etc etc.
  • Can the hazard be engineered or designed out – that’s ideal but not always practical;
  • Can some form of protective pad be applied?
  • Can sharp edges or low-hanging objects be appropriately marked?
  • Does everyone know about the hazard? Is it worth a reminder at the tool box talk? “Watch out when you go past here, there’s a low bit where you have to duck to get through.”
  • Think through hazard awareness and reiterate PPE use (such as helmets in machinery spaces).